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safety meeting - stuck in the middle

Published June 12, 2009
Views: 205

   Three years ago, the unexpected happened in Apex. Suddenly and without warning, dozens and dozens of 55-gallon drums of unknown chemicals exploded during the night, lighting up the dark night sky over Apex with a bright orange glow, and it looked as though the whole town was on fire. I well remember that night just like it was yesterday. I can still see that orange glow as I made my way home driving down U.S. 1 towards Apex where I lived...coming from a NCSU football game in Raleigh (and happy we won) and unaware of the fire.

   The winning joy soon faded though. Unable to go home due to a mandatory evacuation of my neighborhood, I was stuck with what I had with me, which wasn't much. No toothbrush, very little cash, and no change of clothes. Just me and my little truck. I ended up staying for the next several days at a motel in Cary, using their donated toothbrush and toothpaste. Bored out of my mind I sat, wishing I could go to work. However, my workplace was close to EQ, and even it was under mandatory evacuation for the next several days too. Lucky, I got the next to last room at that motel. It was full of people - people like me either fleeing or forced out of their Apex home.

   Looking back at the EQ fire, I now realize just how lucky I really was. Had that explosion at EQ occurred during working hours, the scenario would likely have been similar to what just happened at the ConAgra food plant in Garner. There probably would have been injuries and fatalities, possibily even me or some of my co-workers.

   It is unknown at this time just what happened at the food plant in Garner. But happened it did...another work-related tragedy. And this time it caused death and injury. Those unfortunate employees had no idea that their life was coming to an end that morning. Nor did their families or their employer. It was just another workday for them, unaware of what would soon come.

   My heart goes out to those workers who died... to their families, to those injuried, to their co-workers, and also to the company for their tragic loss. This was a daytime nightmare that came in an instant and without warning - and permanently changing lives forever.

    Thanks to the event at EQ, my employer has put his foot down on safety, and rightfully so. Workman's comp is not cheap. And believe me, these insurance companies will not tolerate unsafe workplaces without a cost. Neither will OSHA or OSHNC. That leaves the employer stuck right in the middle of keeping a safe workplace (workers - employer - OSHA).

Stuck right in the middle an employer sits. If it's not a cord on a tool needing replaced, it's an employee neglecting his duty as instructed, and performing an unsafe act. And please note that "an unsafe act" by an employee is the number one reason people get hurt or killed on the job. This I know, for I'm in charge of the Safety Committee at where I work. I've read many true stories in many different safety manuals that say the same thing. There are two main things that cause unsafe acts to occur, and I see them occurring way too often. By far, the hardest to deal with is a hard-working employee that does good work, but has a really bad attitude..one who refuses to keep his area safe. The other is pure laziness. It almost always requires more effort to do something if you follow the rules found in the Occupational Safety & Health Association's manual (OSHA).  Getting employees to follow those rules (they're actually laws) is a constant battle... a battle I cannot give in to...and won't.

  Safety is a two-sided coin. On one side is the employer, and on the other side is the employee. For that coin to have value, both sides must work as one.

   There is not one workplace on this planet that can say they have done their best to keep their workplace as safe as possible. Accidents have causes. Whether it's equipment failure, employer neglect, or an employee performing an unsafe act, the reason is there. Most accidents can be prevented, or should I say could have been prevented.

   So the next time you are having to sit through your company's Safety Meeting, pay attention. There are penalties if you don't listen and do as told. The penalty could be a fine levied against your company by OSHA - costing your company an arm and a leg. Or it could be like what happened at ConAgra. It might cost YOU an arm or a leg...or a hand or a finger... or even worse...

  Get serious about preventing accidents. They happen every day and can happen to anyone at any time. By becoming a "prevention supporter" at your workplace, you just might live a happier and longer life. You and your co-workers...

  

     

  

  

    

Filed under: Industry




23 Comments


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Post away Sheba! If I use the blog, you can rest assured that only the post itself will be used. No one will see any usernames tagged to them. Thanks in advance!!

Well, Made, all the stories I mentioned are true. I can provide more detail if you need it for your meeting.

We all have done something unsafe, and have done it unknowingly. I once was changing a power cord on a tool. I knew that the first thing one is to do is to unplug the tool first. Well, about a third of the way into replacing cord, I got interuppted and had to stop. I got only as far as gathering all the tools I needed when I had to stop. When I came back a few minutes later, I continued to disassemble the tool and remove the connectors. Suddenly (and as most accidents happen) a sharp pop followed by a small fireball scared the mess out of me. I had forgotten to unplug the tool beforehand. Although not injuried, I learned my lesson. I don't think that paticular incident will ever happen again to me. I won't let it, as I'm to this day still well aware of remembering that bright flash in my mind. Lucky me.

Gosh Sheba...don't apologize for your input. It's needed and appreciated. Every example of people neglecting to follow proper safety precautions is what I was hoping people would post in here, and that you did. The more awareness we can pound in people's stubborn heads the better. I have to come up with another topic for our next safety meeting, and this blog is becoming more and more of a possibility to be that topic. I appreciate your input.

A stream-generated explosion is definately a possibility Lukey. Expansion of heated water can be found under the hood of your car. Just try and open the radiator cap after driving a few miles. Instant pain awaits. I've also heard that a dust explosion might have been the cause. But like you, that is just a guess. I feel confident that the authorities will find the culprit in the near future. I just hope no one else is injuried searching in all that rubble hanging over their heads.

Oops, just noticed Smorg already told that story!

I have again and again seen accidents happen because people either ignored or deliberately circumvented safety precautions. We tried hard to drum into people the need of maintaining safe practices, but some were just looking for the easiest way to do things, and some got injured as a result. I had four different people scald themselves because they did not follow instructions about resolving jams in cage washers. I had several people bitten severely by monkeys because they did not follow instructions about proper handling procedures. In one case, I had a guy who nearly lost a hand because he inactivated the "dead man switch" on a lawn mower and then stuck his hand in it to clear the clogged grass out of the blades.

In my experience, even having seen someone else injured does not preclude following the same unsafe practices resulting in the same injuries. My husband once wrote on an accident report, "We tried to make the machine idiot proof, but they keep sending us a better idiot."

Good Blog.

I am just guessing but that accident at ConAgra has the appearance of a steam related mishap. The introduction of steam into a steam generating vessel or pipe will cause the water to expand at a rate that produces a greater volume of steam and the vessel/containment item cannot withstand the increased pressure.

At ConAgra steam was probably the main instrument for the cooking process.

All this is just guessing. A thought to ponder in the meantime.

Keeping up the safety standard is an intense pain in the keester - right up until the minute you get the keester removed as the universe rolls right on over you.

we never have safety meetings. Although, I do have to read about working with hazardous chemicals and what to do if a spill occurs. Oddly enough I never work with any chemicals. But I still read the material as required and sign off that I have done my duty. It sort of makes me wonder what it is they are not telling me.

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